INDUSTRY / MANUFACTURING

Manufacturing runs on repetition. So does our automation.

We connect production scheduling, quality tracking, supplier communications, and compliance reporting into systems that run without manual intervention. Less clipboard, more output.

65% reduction in manual data entry for production reporting

Production scheduling and capacity planning

We automate the translation of customer orders into production schedules, flag conflicts with current capacity, and surface alerts when lead times are at risk. Planners stop updating spreadsheets and start making decisions.

Quality control logging and non-conformance tracking

Quality events get captured at the machine or station, routed to the responsible supervisor, and logged in your QMS automatically. Non-conformances trigger corrective action workflows without anyone copying data between systems.

Supplier communication and PO management

Purchase orders go out, acknowledgements come in, and delivery confirmation gets matched to the original order. Exceptions land in a human queue. Routine transactions do not.

Compliance and regulatory reporting

ISO 9001 audit trails, environmental reporting, and safety incident logs get generated from operational data rather than assembled manually at quarter-end. The data is there; we automate the assembly.

OT/IT integration and data consolidation

We connect operational technology (PLCs, SCADA, MES) to business systems (ERP, CRM) so that production data reaches the people who need it without manual exports and pivot tables.

Workforce scheduling and attendance management

Shift schedules built against production requirements, automated attendance capture, and exception handling for overtime and absenteeism. HR and operations stop fighting over the same spreadsheet.

STEP 1

Operations mapping

We spend two days on the floor or in the system mapping data flows between production, quality, procurement, and finance. You get a gap analysis showing where manual work is heaviest.

STEP 2

Integration design

We design the connections between your OT systems, ERP, and any cloud systems. You approve the architecture before we touch anything.

STEP 3

Phased build

We start with the highest-volume process and build outward. Each phase runs in parallel with the existing process until you approve the switch.

STEP 4

Handover and training

Your team gets documentation and training on the new systems. We stay on for 30 days post-go-live to handle edge cases.

65%
reduction in manual production reporting time
30 days
to first automation live in most engagements
12+
ERP and MES systems integrated
100%
audit trail coverage on automated processes

See how Kwestra serves the manufacturing sector